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Pro Series Big Block Chevy 509ci/640HP/605TQ Base Engine
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BLUEPRINT ENGINESPART NUMBER: 138-PS5091CT

Pro Series Big Block Chevy 509ci/640HP/605TQ Base Engine

$9,99900
Truck Freight
ShippingShips on 09/17/2026
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Base Engine
Pro Series Big Block Chevy 509 ci Crate Engine
  • 640 HP / 605 ft.-lbs. of TQ
  • 10:1 Compression
  • Aluminum Cylinder Heads
  • Forged Rotating Assembly
  • Hydraulic Roller Cam
  • Base Engine

    30 month/50,000 mile warranty.

    Recommended Stall Converter: 2200+ rpm
    Recommended Fuel: 91 Octane

    Block:

    • BluePrint Engines New Block Casting
    • Standard Deck Height
    • Cast Iron
    • 4-Bolt Main
    • 1-Piece Rear Main Seal
    • 4.500 in. Bore

    Rotating Assembly:

    • Forged Crankshaft 4.000 in. Stroke
    • Forged Connecting Rods 6.385 in. Length
    • Forged Pistons 4.500 in. Bore
    • Compression: 10.0:1
    • Double roller timing set

    Cylinder Heads:

    • Blueprint Aluminum with 119 cc Chambers - 138-PS8012
    • Straight Plug
    • 358 CC Intake Runner
    • 125 cc Exhuast Runner
    • 2.300 in. Intake Valve 
    • 1.1880 in. Exhaust Valve
    • Exhuast port raised 0.300 in. over OEM casting 

    Camshaft Specs:

    • Hydraulic Roller
    • Duration @ .050 in. Lift: 248-degrees Intake / 254-degrees Exhaust
    • Lift: .647 in. Intake / .647 in. Exhaust
    • Lobe Seperation: 112-degrees

    Note: Your BluePrint engine was dyno tested with the parts and specifications listed below. If you prefer to install a different part, your engine may not produce the horsepower recorded on your dyno sheet.

    • Fuel Delivery Type: Carbureted
    • Spark Plug: Champion 792
    • Spark Plug Gap: .035 in.
    • Harmonic Balancer: Non-Weighted
    • Flexplate/Flywheel: Non-Weighted
    • Intake Manifold: Single plane
    • Timing (Initial/Total Advance): Initial timing - 10-16-degrees and Total timing 32-34-degrees 
    • Firing Order: 1-8-4-3-6-5-7-2

    Engine Break-In Procedure

    Use or break-in oil or conventional (non-synthetic) multi-viscosity oil with zinc additive for the first 500 miles of operation. Avoid hard acceleration for sustained periods. Periodically change the engine speed while driving to help seat the rings. While the engine is running, be sure to check oil pressure and coolant temperature, and check for fluid leaks, such as oil, transmission fluid, fuel, and coolant/antifreeze. Also listen for any unusual sounds. Should you hear an unusual sound, shut the engine off, check for the source, and correct it.

    Engines with flat tappet cams only - Start the engine and bring it to 2,000 RPM. Get the engine running smoothly. Then vary the engine speed from 1,800-2,200 RPM in a slow acceleration/deceleration cycle for 30 minutes. This is necessary to provide adequate oil splash and lifter rotation to properly mate each lifter to its lobe. 

    At 500 Miles change the engine oil and filter using conventional (non-synthetic) oil. After 6,000 miles, synthetic oils can be used in your engine.  For flat tappet cam engines, continued use of oil with zinc or a zinc additive for the life of your engine is recommended. 

  • Part TypeEngine
    BrandBLUEPRINT ENGINES
    Package Height33.0
    Package Width33.0
    Package Length42.0
    Weight704.0 PG
    Part CategoryPerformance Parts
    Wiring Harness IncludedNo
    Spark Plug Wires IncludedNo
    Cylinder Head MaterialAluminum
    Air Cleaner IncludedNo
    Carburetor IncludedNo
    Carb Eo NumberN/A
    Water Pump IncludedNo
    EmissionNot Legal
    Flexplate IncludedNo
    AssembledYes
    Engine Assembly StyleLong block
    Intake Manifold IncludedNo
    Engine Make/SizeChevy Big Block
    Flywheel IncludedNo
    Engine TypeHigh-Performance Crate Engine
    Rear Main Seal Style2-piece
    Valve Covers IncludedYes
    Horsepower640
    Distributor IncludedNo
    Camshaft StyleHydraulic roller tappet
    Engine Block MaterialCast iron
    Cylinder Heads IncludedYes
    Computer IncludedNo
    Throttle Body IncludedNo
    Harmonic Balancer IncludedNo
    QuantitySold individually
    Fuel DeliveryN/A
    Rpm Power Range1800-6000
    Engine BalanceInternal
    Compression Ratio10.0:1
    Oil Pan IncludedYes
    Part FitmentSemi Universal
    Engine Displacement509 ci.
    Timing Cover IncludedYes
    Spark Plugs IncludedNo
    Vendor Part NumberPS5091CT
    Package Qty1
    Package TypeEA
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